| Part Name | Die casting part, Aluminum Die Casting part, Investment casting part, Metal casting part |
| Material Type | Aluminum alloy, Zinc alloy, Copper alloy, Magnesium alloy, Copper aluminum alloy; ADDC10, ADC12, A360, A380, ZL110, ZL101, ZDC1, ZD2, ZAMAK 3, ZAMAK 5, ZA8, ZL4-1, 6061-T5/T6, 6063-T5/T6 etc...(According to customer drawings and specifications) |
| Machine Type | Die casting machine 120T, 180T, 280T, 400T, 630T, 800T. |
| Additional machine | Punching machine <50T ~ ≥50T ~ ≥100T CNC machine, Electric Pluse, Wire EDM, Milling, Drilling, Grinding etc. Tapping Machine, Squeeze River, Spin Riveting machine Bending/Shearing machines. CNC machine, Electrinc pluse, Wire EDM, Milling, Drilling, Grinding etc. |
| Surface Treatment | Polishing, Sandblasting, Painting, Powder coating ,Galvanizing, Chrome plating, Anodize (White or Black Color)  E-coating, T-Coating, as customer;s requirement. |
| Process | Drawing & Samples → Mould making → Die casting → Deburring→ (Secondary processing if necessary) → Polishing → Surface treatment Quality inspection → Packing → Shipping |
| Tolerance | +/-0.05mm or less. |
| Application | -Lighting products -Electrical proudcts -Medical devices and products -Commercial and Industrial Equipment -Meters/recreational vehicles -Small engines, Vehicle parts |
| Lead Time | Depends on the quantity and complexity of product. |
| Drawing Type | .IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL |
Company Information:
ShenZhen ShangHong Metals is a global manufacturer of both conventional and multi-slide die cast precision components. We offer solutions for a variety of industries including light of hoticulture and ballast, professional/stage lighting housings, LED light enclosures, motors, communication products, consumer electronics, automotive, healthcare, and more.Â
 All of our customers receive insight and expertise throughout all stages of the project. Contact us to request a quote today.
Our Factory:
   
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Die casting takes expertise that few possess. Different metals, processes, tooling, and machining all have to be taken into consideration before a part is produced. Our engineering and industry knowledge is what makes us, year-after-year, a leader in the die casting business.
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Die casting is a manufacturing process in which molten metal is poured or forced into steel molds. The molds-also known as tools or dies-are created using steel and are specially designed for each project. This allows each component to be created with accuracy and repeatability. Aluminum, zinc, and magnesium are the most commonly used die casting alloys.Â
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Die Casting Advantages
Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings, not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes, including external threads and complex internal features with minimal draft angles-minimizing secondary operations. You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs, with the added benefits of simplified stock control and greater component consistency.
Other benefits include:
- Variable wall thicknesses
- Tighter tolerances
- Fewer steps from raw material to finished part
- Fast production cycle times
- Reduction in material scrap
- Long tool life, especially for zinc and magnesium
| Part Name | Die casting part, Aluminum die casting part, Investment casting part, Metal casting part |
| Material Type | Aluminum alloy, Zinc alloy, Copper alloy, Magnesium alloy, Copper aluminum alloy; ADDC10, ADC12, A360, A380, ZL110, ZL101, ZDC1, ZD2, ZAMAK 3, ZAMAK 5, ZA8, ZL4-1, 6061-T5/T6, 6063-T5/T6 etc...(According to customer drawings and specifications) |
| Machine Type | Die casting machine 120T, 180T, 280T, 400T, 630T, 800T. |
| Additional machine | Punching machine <50T ~ ≥50T ~ ≥100T CNC machine, Electric Pluse, Wire EDM, Milling, Drilling, Grinding etc. Tapping Machine, Squeeze River, Spin Riveting machine Bending/Shearing machines. CNC machine, Electrinc pluse, Wire EDM, Milling, Drilling, Grinding etc. |
| Surface Treatment | Polishing, Sandblasting, Painting, Powder coating ,Galvanizing, Chrome plating, Anodize (White or Black Color)  E-coating, T-Coating, as customer;s requirement. |
| Process | Drawing & Samples → Mould making → Die casting → Deburring→ (Secondary processing if necessary) → Polishing → Surface treatment Quality inspection → Packing → Shipping |
| Tolerance | +/-0.05mm or less. |
| Application | -Lighting products -Electrical proudcts -Medical devices and products -Commercial and Industrial Equipment -Meters/recreational vehicles -Small engines, Vehicle parts |
| Lead Time | Depends on the quantity and complexity of product. |
| Drawing Type | .IGS . STEP . SLD . X_T . DXF .DWG . SAT . STL |
Company Information:
ShenZhen ShangHong Metals is a global manufacturer of both conventional and multi-slide die cast precision components. We offer solutions for a variety of industries including light of hoticulture and ballast, professional/stage lighting housings, LED light enclosures, motors, communication products, consumer electronics, automotive, healthcare, and more.Â
 All of our customers receive insight and expertise throughout all stages of the project. Contact us to request a quote today.
Our Factory:
    Â
 Â
Die casting takes expertise that few possess. Different metals, processes, tooling, and machining all have to be taken into consideration before a part is produced. Our engineering and industry knowledge is what makes us, year-after-year, a leader in the die casting business.
Â
Die casting is a manufacturing process in which molten metal is poured or forced into steel molds. The molds-also known as tools or dies-are created using steel and are specially designed for each project. This allows each component to be created with accuracy and repeatability. Aluminum, zinc, and magnesium are the most commonly used die casting alloys.Â
Â
Die Casting Advantages
Die casting can have significant advantages over other manufacturing processes, which often lead to major cost savings, not only in the part price itself but also in the overall cost of production. When you cast a part, you can create complex net shapes, including external threads and complex internal features with minimal draft angles-minimizing secondary operations. You can also combine multiple parts into a single part, eliminating assembly operations and lowering labor costs, with the added benefits of simplified stock control and greater component consistency.
Other benefits include:
- Variable wall thicknesses
- Tighter tolerances
- Fewer steps from raw material to finished part
- Fast production cycle times
- Reduction in material scrap
- Long tool life, especially for zinc and magnesium
Zinc Alloy Die Casting products in order to prevent surface oxidation and the appearance is only superficial. Zinc alloy material properties that well to accept the material surface treatment affordable. So, the usual surface treatment, what does?
As follows:
1: Baked paint (baking enamel) baked paint is a kind of modern technology, the use of paint and then use the high temperature heat quickly paint will penetrate the surface of the material was baked, baked paint device specified by a customer should be the equipment end of the use of poison gas recovery equipment will be toxic substances quickly to accept to be ruled out. This process allows the paint is not easy to fade off, partly because of harmful substances of the paint already baked paint process is absorbed exclude, so in the future use will not be released into the atmosphere, the people and the environment can be reduced to a minimum.
2: phosphating (phosphatizing) is a chemical and electrochemical reactions is the formation of the phosphate chemical conversion coating process, the formation of phosphate conversion coating is called a phosphate film. The aim is to give the base metal to provide protection to prevent the metal is corrupt to a certain extent. For the primer before painting, powder coating or electrophoresis, to improve the adhesion and anti-corrosion ability.
3: (chromating) chromate solution and metal effects on the surface of the trivalent or hexavalent chromium layer process used for the processing of zinc, aluminum, magnesium alloy and the appearance of decorative surface treatment, such as : car handle, sanitary products, construction (decorative) metal, door and window handles. The same time, the chromium can be divided into the following categories (color) sand chrome, matt chrome,Shiny chrome, pearl chrome (painted pearl chrome), the ancient green (antique brass) and so on.
4: electrostatic powder (electrostatic powder spraying) in order to avoid the paint defects, the introduction of the electrostatic powder coating technology. Electrostatic powder coating is a new technology, the principle is the high-voltage electrostatic spray resin powder paste on the base metal surface, forming a protective film. This layer of protective film itself is environmentally safe, In addition, the protective film can also be sealed to the metal surface of the substrate to prevent the release of harmful objects. This new type of "solid paint" instead of liquid paint, which is characterized by the release of formaldehyde and other harmful gases can also be recycled. The same time, it can produce rich, saturated colors can be sprayed to any pattern, is very suitable to use.
Zinc Casting Surface Finished, Die Casting Surface Finish, Surface Finished Casting Parts
Ningbo Zhenhai Xinxie Machinery Co.LTD , https://www.xinxie-diecasting.com