Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling

Model NO.: ADS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 260-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Model NO.: ADS
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Flakes of PE/PP/ABS/PS/HIPS/PC
Capacity Range: 260-1000kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, SGS
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000

Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling

Pictures of the production line
Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling



The ADS series compacting and pelletizing system combines function of compacting, plasticizing and pelletizing to one step, applied in the plastics recycling and pelletizing process. ADS system is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials re-pelletizing.

Final productions produced by ADS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
 
Model Name ADS Series
Recycling Material Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape Pellets/ Granules
System Composition Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 260kg/h-1000kg/h
Feeding Device Screw loader (standard)
Screw Diameter 100mm-220mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 28/10
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ADS compacting and pelletizing system

1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The lumps or flakes will be well melted, plasticized in a 28D/10D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
Machinery Size Diameter of screw(mm) L/D Motor power(Kw) Throughput rate(Kg/hr)
ADS100/120 ASE100 100 28 110 260~350
ASE120 120 10 30
ADS120/150 ASE120 120 28 132 330~420
ASE150 150 10 37
ADS150/180 ASE150 150 28 185 450~560
ASE180 180 10 45
ADS180/200 ASE180 180 28 250 650~800
ASE200 200 10 55
ADS200/220 ASE200 200 28 315 800~1000
ASE220 220 10 75
 

Advantages of ADS plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to PE/PP/ABS/PS/HIPS/PC materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Over-seas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: ACERETECH produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.

 

Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling

Pictures of the production line
Two-Stage Plastic Extrusion Machine for Plastic Regrinds Recycling



The ADS series compacting and pelletizing system combines function of compacting, plasticizing and pelletizing to one step, applied in the plastics recycling and pelletizing process. ADS system is a reliable and efficiency solution for crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC materials re-pelletizing.

Final productions produced by ADS system are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
 
Model Name ADS Series
Recycling Material Crushed regrinds or flakes of PE/PP/ABS/PS/HIPS/PC etc.
Final Product Shape Pellets/ Granules
System Composition Screw loader, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 260kg/h-1000kg/h
Feeding Device Screw loader (standard)
Screw Diameter 100mm-220mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 28/10
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ADS compacting and pelletizing system

1. Feeding: as standard design, lumps or thick flakes after crushed conveyed into the extruder through screw loader. Motor drives of loading and hauling device cooperate with ABB inverter. Feeding speed of screw loader is fully automatic.
2. Plasticization and degassing: A specialized single screw extruder applied to gently melt the material. The lumps or flakes will be well melted, plasticized in a 28D/10D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.


4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.


5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ASE system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
 
Main technical parameter:
Machinery Size Diameter of screw(mm) L/D Motor power(Kw) Throughput rate(Kg/hr)
ADS100/120 ASE100 100 28 110 260~350
ASE120 120 10 30
ADS120/150 ASE120 120 28 132 330~420
ASE150 150 10 37
ADS150/180 ASE150 150 28 185 450~560
ASE180 180 10 45
ADS180/200 ASE180 180 28 250 650~800
ASE200 200 10 55
ADS200/220 ASE200 200 28 315 800~1000
ASE220 220 10 75
 

Advantages of ADS plasticizing and pelletizing system
 
Plasticizing and pelletizing steps in one system, less-labor cost;


Higher efficiency feeding, suitable to PE/PP/ABS/PS/HIPS/PC materials;


Higher output and lower energy consumption.


 
Why choose us
Lower investment cost for a high quality and durable machine;
 
Low energy consumption with high production output;


Over-seas installation and training are available;

Machine warranty with spares in stocking and in-time delivery;
 
Fast machine delivery and installation: ACERETECH produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an ACERETECH recycling machine is 60 days.

 

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