Research on Position Correction Method of NC Mechanism

    1 INTRODUCTION As a kind of automatic positioning component or module, CNC mechanism is widely used in the field of machine equipment and automation equipment. Compared with the system ontology, the NC mechanism is only an independent component, has its mechanical origin and coordinate system, and its role is in the system ontology, has its own distribution rules and coordinate system. In theory, we should ensure that the two coordinate systems are in the correct positional relationship to ensure the system's working requirements. In fact, during assembly adjustment, due to the manufacturing and installation errors of the numerical control position components and the system body, in order to facilitate the assembly and processing, it is usually only necessary to ensure that the numerical control component and the system body satisfy a certain position condition, and a certain position adjustment method is used. Make corrections. The author used the coordinate position correction method to achieve the normal positional relationship of the system in the assembly of the numerical control positioner of the gene chip automatic analysis instrument and the laser two-dimensional scanning apparatus of the projection type automatic perimeter, and reduced the technology of the assembly adjustment work. Difficulty. 2 Method of automatically finding the origin The mechanical origin is the absolute zero point of each coordinate axis of the numerical control mechanism, which is the basic reference point of the movement position of each coordinate axis, and is uniquely determined by the zero position switch installed on each axis. Because the mechanical system has a certain inertia when moving, the motor rotates with three stages of up-, steady-, down-frequency. To ensure that the CNC mechanism stops when the zero-position switch is triggered, the motor must run at a constant low frequency. The speed section. When the system automatically finds the origin, it checks whether the zero switch triggers after one step of movement in the specified direction. If the switch is working, the position is determined as the zero point of this coordinate axis. 3 CNC mechanism position correction software and control panel design To solve the position adjustment problem of CNC mechanism, the author designed the basic calibration software and control panel, and studied the calibration algorithms of some CNC mechanisms, including the following functions. The jog mode is to adjust the position of the coordinate axis of the numerical control mechanism. The control panel is designed with the jog mode of each axis, and the minimum jog equivalent is the minimum motion equivalent of the motor. Auto-finding the origin automatically finds the origin and displays the distance or number of steps. The x-gozero(),y-gozero() function is designed. The correction algorithm is the core of the position adjustment of the numerical control mechanism. Different numerical control mechanisms must determine their own correction algorithm. The configuration file records the basic parameter values ​​of the position correction of the numerical control mechanism, and is automatically generated after being calculated by the correction algorithm, as the basic configuration file of the normal operation of the numerical control mechanism.

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    4 Gene Chip Automated Analytical Instrument Positioning of the CNC Positioner The instrument body has a sample area consisting of 25 tubes 9 mm apart and has a sample coordinate system X'O'Y' with the center of the 1# tube as the origin. . The NC positioner drives the sampling probe to move to the specified number of test tube positions for sampling. The numerical control positioner is a typical planar two-axis numerical control mechanism. Mechanical zeros are respectively set on the X-axis and the Y-axis with proximity switches. Since the CNC positioner is placed on the instrument as a whole component, taking into account the economics of manufacturing, the positioning element is used to ensure that the coordinate system of the sample area is parallel to the coordinate system of the CNC positioner during assembly. At this time, the position correction parameter is this The translation of two coordinate systems. For position correction, use the jog command to move the probe to the #1 test tube position, which is the origin of the sample coordinate system. Start automatically find the origin function and call the function, X, Y axis automatically zero, and display the actual movement distance of each coordinate and write the configuration file to complete the positioner calibration of the CNC positioner. 5 Projection type auto-perspective laser two-dimensional scanning device position correction method Figure 2 shows the principle of projection type automatic full-scope projector, the projection screen is a diameter of 330mm hemispherical wall, laser two-dimensional scanning device suspended in the air, will The light beam is projected on the inner wall of the ball, creating an optotype. The optical projection system can move the C' axis and the A' axis by the stepping motor respectively on the horizontal plane and the vertical plane, and the cursor is projected to the set position on the screen. Due to the influence of manufacturing error and adjustment error in assembly, it is difficult to ensure the exact position of the optical projection system relative to the hemispherical screen after installation and the correct projection position of the visual target. Therefore, the actual working position of the system should be determined and the necessary corrections performed. As shown in Figure 3, assume that we know any two points on the sphere D (x1, y1, z1) and E (x2, y2, z2), and measure d and h at this time as d1, h1 and d2, h2, respectively, The following equation can be obtained from the geometric relations. Sind1= c-z1 [(x1-a)2+(y1-b)2+(z1-c)2]1⁄2 tgh1= |y1|+b x1-a sind2= c-z2 [(x2-a)2 +(y2-b)2+(z2-c)2]1⁄2 tgh2= |y2|+b x2-a (1) Solve the above equations to get a, b, c adjustments a= x1tgh1-x2tgh2+|y1|-|y2| tgh1-tgh2 b= (x1-x2)tgh1tgh2+|y1|tgh2-|y2|tgh1 tgh1-tgh2 c=z1+|tgd1|[(x1-a)2+( Z1-b)2]1⁄2 (2) From the above analysis, after the laser two-dimensional scanning device is installed, the light beam is moved from the zero point to the known two points of the hemispherical screen, and the motion values ​​of the two rotating axes are determined and substituted ( 2) The actual position O'(a, b, c) of the laser can be calculated as the basic parameters of the cursor position control. 6 Conclusion Positioning of CNC components and system body is critical to the quality of the system. Low speed zero return is the precondition to ensure the accurate positioning of the axes on the mechanical origin. Different CNC mechanisms can choose certain adjustment and correction methods to reduce the technical difficulty of assembly.

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